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Process Guarantee

Process Guarantee

Drive Axle

We had optimized our process and facilities during the cooperation with Daimler for the axle housing and H6 axle assembly projects So, only with few modification for the design and process, the current axle workshop can realize the production of R&RT 440

Design for integrated final drive, can be realized pressure movement dynamic monitoring, online measurement for the key parameters, auto selection of spacers, auto adjusting of backlash and contact pattern, and auto-gluing.

Robot welding line for axle housings
Axle machining line
Automatic warehouse
  • Automatic logistics in house: All processes controlled by robot, automatic welding.
  • Automatic machining for key components such as axle housing and reducer housing.
  • Automatic loading and locating-painting for assembly, Automatic painting inside and outside axle housing.
  • Assembly Info: Automatic collecting
  • Assembly Point: Automatic controlling
  • Use Image Contrasting System, for assembly error report
    Stereoscopic cores storage systems to guarantee the FIFO
Spiral bevel gear

Gear

Advanced gear design, machining and test equipment from Oerlikon and Gleason, realizing closed-loop.

  • Process is in the leading level in domestic industry.
  • Main product: High level pinion and crown spiral bevel gear
  • Current capacity: 100,000 sets per year.
  • Spiral bevel gear cutting machine
    Spiral Bevel Gear Cutting Machine
    (Oerlikon)
  • Phoenix 600HC CNC spiral bevel gear cutting machine
    Phoenix 600HC CNC Spiral Bevel Gear Cutting Machine
    (Gleason)
  • L60 lapping machine
    L60 lapping machine
    (Oerlikon)
Gear measuring center
Cutter head checking device
Bevel gear tester
  • CNC Spiral Bevel Gear & Hypoid Blade Grinder (Klingelnberg-Oerlikon)
  • Phoenix 600HTT CNC Bevel Gear Turbo Tester Machine
  • Cutter Head Checking Device (Oerlikon CS200)
  • Gear Measuring Center Klingelnberg P65
Annual Capacity
200,000 Tons

GREEN CASTING PIONEER

Large Casting Piece Up To 500kg
Casting Experience Over 40 Years
Aerial view of the new material industrial park
  • Foundry 1
  • Foundry 2
  • Foundry 3
  • Foundry 4
  • Sand Regeneration
  • Machining 1
  • Machining 2
  • Machining 3
  • Office Building
  • Cast Aluminum Alloy
  • Forging & Machining
  • Assembly Plant

Invests EUR 660 million to establish a new material industrial park, with 350 thousand m2 construction spaces, total capacity 200,000 tons;
A large casting line with flask size 2500mm×1600mm×500mm/500mm, efficiency: 30 moulds/h, capacity 50,000 tons castings. Plan to launch by end of 2025.

The key equipment in the foundry workshop all adopts world-class brand equipment
  • German HWS fully automatic static pressure molding line
  • German HWS fully automatic pouring machine
  • German EIRICH fully automatic rotor sand mixer
  • British CLANSMAN pick-up manipulator
  • American INDUCTOTHERM medium-frequency induction furnace
Static Automatic Molding Line
Automatic Pouring Machine
Rotor Sand Mixer
Shot Blasting Line
Machining Center
Robot Welding Line
Assembly Line